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Key Facts & Statistics in the U.S. Stone, Clay, and Glass Industry

Posted by IndustrySelect on Monday, September 23, 2024

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4 MIN. READ

If you were to refer to the stone, clay, and glass industry as the salt of the earth, you wouldn't be far off the mark. This sector uses natural substances gathered from our planet to make everything from roads to shower doors. Stone is primarily utilized by the building industry. However, glass and ceramics manufacturers serve the space, telecommunications, food storage, chemical, medical, nuclear, and computer industries.

Glass can be manufactured in a world of sizes and shapes for a dazzling array of applications. Manufacturers use clay to produce tile, china, electrical supplies, pottery, and many other ceramic products. Clay also figures heavily in research and development for new products. Stone, glass, and clay offer a multitude of opportunities for equipment and material suppliers. This industry also needs mainstream service providers in fields such as finance, IT, and staffing.

 Vital Statistics & Trends in the U.S. Stone, Clay & Glass Industry

According to MNI, which collects data firsthand from the nation's manufacturers, the 14,391 U.S. stone, clay, and glass companies provide 388,219 jobs. This figure is up 1.29% from a year ago (data runs September 2023-September 2024). The industry reports average sales of $466 billion. The products largely find domestic usage, with 13% international distribution as compared to 29% for manufacturing as a whole. Importation of raw materials comes in at 12%, versus 11% for total manufacturing.

Women own only 1% of companies within this industry, half the percentage for all manufacturing. While total U.S. manufacturing has 1% minority ownership, no companies within this industry fall into that category. Public ownership in this industry is much higher than for manufacturing as a whole, at 11% as compared to 5%.

You will find most of these companies in the South or Midwest, at 38% and 30%, respectively. The Northeast and the West host equal percentages at 16% each.

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About Stone, Clay & Glass Subindustries

With the wide variety of products the stone, glass, and clay industry turns out, you should not find it surprising that the sector encompasses seven subindustries. You can find descriptions of these below.

Flat Glass

This industry manufactures products for the automotive, aerospace, and construction industries. Types of manufactured glass include:

● Building glass.
● Cathedral glass.
● Float glass.
● Colored glass.
● Window glass.

These companies also produce laminated products from purchased flat glass. You can find information on the ten largest U.S. glass manufacturers here.

Hydraulic Cement

The origins of hydraulic cement date back thousands of years. Manufacturers provide the product as a powder that hardens when you add water. It contains a variety of additives that cause it to set quickly. This characteristic enables professionals and do-it-yourselfers to use it in wet conditions.

Structural Clay Products

The use of structural clay products also dates back to ancient times. They are, however, particularly suited for modern green construction. They consume fewer resources, creating a lower environmental impact. These materials can be readily recycled and don't produce hazardous waste. They also have good insulating properties. If you deal with green projects, structural clay producers could be natural partners.

Pottery and Related Products

Pottery is yet another product originating in antiquity. The manufacturing process has come a long way since the original formation of crude vessels. The base arrives as powder in trucks and is mixed with water to form a slurry. The slurry is mechanically pressed and milled. From there, it is either machine-formed or cast. The pieces are dried, glazed, and fired at a high enough temperature to change the chemical composition. The unglazed portion is polished before preparation for shipping.

Pottery manufacturers employ extensive quality control, particularly relating to temperature and composition. If you deal in sensors or other control apparatus, they would be worth considering as customers.

Concrete, Gypsum and Plaster Products

This subindustry deals mainly with construction products. Concrete is largely for exterior applications. Uses include:

● Dams.
● Residential buildings.
● Commercial buildings.
● Roads.
● Driveways.
● Marine construction.
● Culverts.
● Sewers.
● Foundations.
● Fences.
● Bridges.

Gypsum products have many interior uses. These include:

● Acoustical plaster.
● Building board.
● Insulating plaster.
● Panels.
● Plasterboard.
● Wallboard.
● Plastic of Paris.

Gypsum is also a major component of orthopedic plaster. These businesses could yield opportunities in construction materials or medical products.

Cut Stone and Stone Products.

This subindustry cuts, shapes, and finishes granite, limestone, slate, and other stones. These companies may mine or quarry stone. In some cases, they may purchase it. This sector may be a market for mining and stone-cutting machinery.

Miscellaneous Nonmetallic Mineral Products

This subindustry covers a range of activities, including quarrying, mining of anything except fuel, and milling. It shapes naturally abrasive stones. Products include amethyst, agate, and diamonds. Mining could provide rich prospects for equipment manufacturers and services such as transportation and security.

Though serving many different markets, these subindustries are subject to the marketplace's whims and trends, as outlined in the following:

General Trends and Outlook for the Stone, Clay & Glass Industry

Like much of industry, stone, clay, and glass are impacted by the increasing pressure toward sustainability. Companies must concentrate on using eco-friendly raw materials and reducing waste. Environmentally, this sector has an advantage. As mentioned regarding clay, many products are recyclable, and manufacturing creates no or little hazardous waste. These manufacturers provide opportunities for services that emphasize the green aspects of production.

The drive toward automation and digitization also impacts this industry. Digitization allows real-time monitoring of production to increase safety and reduce errors. The use of this technology contributes to the need for IT services.

Producers are also showing an increased desire for customizable solutions. They want to understand the needs of their customers and cater to their pain points. This desire may open the door to research partnerships.

Finally, this industry is facing consolidation. Buying smaller companies with advanced technologies completes the portfolios of larger ones. The newly created entities seek to publicize their enhanced capabilities and expand their market presence.

Next, we’ll zero in on some specific trends in the industry.

Sustainability Trends in the Stone, Clay & Glass Industry

Sustainability is becoming a driving force in the stone, clay, and glass industries, with companies adopting eco-friendly practices to meet environmental goals. A major focus is on the circular economy, where manufacturers are recycling waste materials, particularly glass and ceramics, into new products. This reduces reliance on raw material extraction and helps minimize environmental footprints.

Energy efficiency is another priority, as these industries are energy-intensive. To address this, companies are investing in energy-efficient production methods and turning to renewable energy sources like solar and wind power. For example, low-carbon alternatives in cement manufacturing are gaining traction, with blends that reduce emissions. Additionally, glass packaging is being promoted as a sustainable alternative to plastic, particularly in sectors like food and beverage where consumer demand for eco-friendly solutions is rising.

Emerging Technologies in Stone, Clay & Glass Manufacturing

Technological innovations are reshaping the manufacturing processes for stone, clay, and glass, with advanced methods creating new opportunities for production and design. Additive manufacturing, or 3D printing, is becoming more popular, particularly in ceramics and glass production. This technology enables highly precise, custom designs and reduces material waste, which is beneficial for industries like aerospace, healthcare, and electronics.

Smart glass technology, which can automatically adjust transparency based on light or electrical input, is making waves in both the construction and automotive industries. This innovation enhances energy efficiency by controlling heat and light in buildings and vehicles. Additionally, automation is revolutionizing stone cutting and finishing processes, with robotic systems enhancing precision, reducing waste, and increasing productivity.

Global Trade Impact on Stone, Clay & Glass Industries

The stone, clay, and glass industries are experiencing the ripple effects of global trade disruptions. Tariffs on raw materials like silica sand and kaolin clay have increased costs for manufacturers, leading some to explore more domestic sourcing options. Meanwhile, tariffs imposed by foreign governments on U.S.-made products have made it harder for companies to expand into international markets.

As a response, many manufacturers are diversifying their supply chains to avoid future disruptions, a trend accelerated by the challenges posed during the COVID-19 pandemic. Although the majority of stone, clay, and glass products are consumed domestically, companies are exploring opportunities to expand into developing markets where demand for construction materials is rising, even as transportation costs and trade barriers pose ongoing challenges.

Research and Development (R&D) Trends

Research and development are central to innovation in the stone, clay, and glass industries, particularly when it comes to improving product performance and sustainability. In ceramics, for instance, new materials are being developed that can withstand extreme temperatures and resist wear and corrosion. These advances are particularly important in sectors like aerospace, nuclear power, and healthcare, where high-performance materials are essential.

Glass manufacturers are also exploring new compositions that enhance strength and durability while maintaining transparency, crucial for next-generation electronics and smartphones. In concrete, there’s a push toward more recyclable materials, with innovations like geopolymer cement offering lower carbon footprints and greater reuse potential. Nanotechnology is also becoming a game-changer, particularly in the development of glass and ceramics with self-cleaning and antimicrobial properties, which are gaining traction in healthcare and food packaging.

Regulations and Compliance Trends

Regulatory pressures continue to shape the stone, clay, and glass industries, particularly in areas like environmental impact, health, and safety. Environmental regulations around emissions and waste disposal have become more stringent, especially in energy-intensive processes like glass and cement production. Compliance with these standards is often achieved through investments in cleaner technologies and reporting on environmental impacts.

Energy efficiency standards are also being enforced across the sector, requiring companies to upgrade machinery and reduce their energy consumption, with opportunities for tax incentives and rebates as a result. Worker safety is another regulatory priority, with agencies like OSHA imposing strict guidelines to protect workers from hazards like silica dust exposure. Additionally, international certifications, such as ISO standards for environmental and occupational safety, are becoming more common, helping businesses align with global regulations and improve their marketability, especially for international trade.

Mining the Possibilities

Stone, clay, and glass offer many prospects for selling goods and services. Still, you must reach receptive and empowered eyes and ears to present what you offer. Powered by trusted MNI data, IndustrySelect can help. A subscription will provide you with up-to-date company profiles, including contact information for executives who can seal a deal. Try a free demo today and dig into the opportunities in this promising sector. Start your free demo account today, loaded with 500 real company profiles in the U.S. industrial sector. 

 

Want to keep up with the latest sales and marketing trends and exclusive industrial statistics from MNI? The free weekly IndustrySelect Insider email is the industry's top source for sales, marketing and industrial news you can't find anywhere else. Subscribe here.




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